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Holt Systems

Poultry shed alarm system: a text when the power or the fans fail

We fit a battery-backed alarm beside your shed controller. It watches each mains phase, the generator and bird-level heat, then texts you.

  • WatchesEach phase, generator, shed heat
  • You getA text, then a second person
  • Runs onIts own batteries and a UPS
Shed 2 alerts
  1. 1:50 am

    Shed 2 mains lost on phase 1, 2 and 3 for 10 s. Shed temp 27.4 °C. Check power.

  2. 1:53 am

    Shed 2 no generator run signal 3 min after mains loss. URGENT. Sent to all contacts.

  3. 1:56 am

    Shed 2 not acknowledged. Escalated to second contact. Shed temp 29.1 °C.

Example alerts from this system

about 500

Pigs died of heat stress at a Grong Grong piggery after the cooling failed, and the alarm call went unanswered.

Source: The Daily Advertiser

over 24 h

Some Queensland dairy farms waited more than a day for power after the February 2018 storms.

Source: North Queensland Register

The power drops, the generator doesn't start, and nobody knows

A poultry shed alarm system has one job: tell a person before the birds cook. A tunnel shed lives on mains power for every fan, inlet and controller.

Most alarms sit inside the shed controller. They share power and sensors with the thing that failed, so when the power goes, the alarm can go with it.

Reported incidents show it. In Helensville, New Zealand, almost 200,000 broilers died after a power cut, a generator that didn't start and an alarm that never reached the manager (Newshub).

  • The generator or transfer switch fails to take over.
  • The controller alarm loses power or its phone line.
  • The call goes to someone who can't be reached.

How a poultry shed alarm system works beside your controller

Poultry shed alarm system: plan view of a broiler shed Plan view of a tunnel-ventilated broiler shed with a bird-level temperature probe mid-shed and exhaust fans at one end. Below the shed, the mains incomer feeds an automatic transfer switch, with a standby generator on its other side, then the switchboard and the shed controller and fans. Three battery-backed alarm nodes, one per mains phase, tap the supply upstream of the transfer switch. A generator-run contact reports whether the generator has taken over. The probe, the phase nodes and the run contact reach a gateway on 4G or Starlink with UPS backup. The alert path runs from the gateway to an SMS to the grower, then to a second contact if there is no reply. A callout shows the 15 minute response window from guideline GA 7.7 for restoring power or emergency ventilation. Plan view of a broiler shed Inlet end Tunnel-ventilated broiler shed Exhaust fans Bird-level probe Mains incomer L1 L2 L3 Battery-backed, one node per phase, upstream of ATS Auto transfer switch (ATS) Standby generator Generator run contact Switchboard Shed controller and exhaust fans Gateway 4G or Starlink on UPS Grower SMS No reply: second contact 15 minute window GA 7.7 target: restore power or emergency ventilation in 15 min
Plan view of a tunnel-ventilated broiler shed. Three battery-backed phase nodes tap the supply before the transfer switch. A generator run contact and a bird-level probe also report. The gateway sends the SMS by 4G or Starlink, then to a second contact. A callout shows the 15 minute window in guideline GA 7.7.
  1. 1

    Nodes watch the mains

    One battery-backed node on each phase, fitted before the changeover, so mains loss shows even while the generator runs.

  2. 2

    A contact reads the generator

    A dry contact from the transfer switch or generator controller says whether the generator has taken over.

  3. 3

    A probe reads the birds

    A separate temperature probe sits at bird height and reports every 5 minutes, independent of the controller probe.

  4. 4

    The gateway texts you

    It sends by 4G or Starlink on a UPS, then texts a second person if you don't acknowledge.

Today versus a separate poultry shed alarm

TopicTodayWith monitoring
Power cutThe controller alarm may go down with the mainsBattery nodes keep reporting and text you
Generator failsYou find out when you walk outNo run signal sends an urgent text to everyone
Nobody answersOne call, one phone, one chanceA second contact is texted if you don't acknowledge
Heat or coldThe controller's own probe is the only checkA separate probe at bird height texts you

What we fit in and around the shed

The system sits beside your controller. It shares no power or sensors with it.

  • Phase alarm nodes

    One per mains phase at the shed incomer. They keep reporting after the mains drops.

    Battery backed

  • Generator run contact

    Reads a dry contact from the transfer switch or generator controller.

    Alerts after the set delay

  • Bird-level probe

    Reads shed air at bird height, away from fan streams and brooders.

    Reads every 5 min

  • Gateway on a UPS

    Collects every node by radio and sends the text.

    No-data alert at 15 min

  • 4G or Starlink link

    Gets the text out. The modem and router share the backed-up supply.

    Tested with mains off

What lands on your phone when the mains fail

Shed 2 bird-level temperature

Dashboard view

Mains
Lost
Generator run
Not running
Shed temp
29.1 °C
26.8 28.7 30.6 Example high alert 1:301:502:102:30 °C
Example only. We set the high and low limits with you for your bird age and target temperature.

On a broiler, layer, piggery or dairy site

The national poultry standards (2022) ask for tested back-up power and an alarm for ventilation failure. Guideline GA 7.7 adds power loss on any phase, shed temperature too high or low, and power or emergency ventilation back within 15 minutes.

Piggeries share the same ventilation failure, and dairies feel the outage in the milking plant, vat and fans. We found no Australian pig standard on ventilation alarms, so we build to your plan. For the generator side, see poultry shed generator alarm.

Add a shed breaker trip alert for a single tripped circuit, or switchboard temperature monitoring to catch a hot lug. For air quality, see ammonia sensor monitoring.

Broiler chickens filling the floor of a long tunnel-ventilated shed
Illustrative photo. Photo: Pexels

What it costs

We fix the price after a short scoping call or site visit. It depends on how many sheds and sensors, how far the gateway is from each shed, and how the alert gets out. Ongoing support is available as a plan after handover.

Get a quote for shed alarms

The fixed price covers

  • Phase nodes, generator contact and bird-level probes
  • Gateway, UPS and 4G or Starlink link
  • Installation and electrical work under QLD Electrical Contractor Licence 1513082
  • Alert set-up, contact list and the order people are texted
  • An ongoing support plan: we keep it running, replace batteries and sensors, and tune alerts

What this alarm won't do

  • It tells a person. It won't start the generator, run fans or open curtains.
  • It adds to your controller alarm, tested back-up power and response plan. It doesn't replace them.
  • The temperature probes are indicative, not calibrated instruments. We set limits with you.
  • Storms can delay a text. Readings stop if the gateway loses both power and its link.

The same storm night, with and without a second alarm

Without monitoring

  1. 1:50 amStorm takes the mains. The generator doesn't start.
  2. 1:55 amFans stop. The shed starts to heat up.
  3. 2:30 amController alarm is flat. Nobody has been told.
  4. 6:00 amYou walk out to a shed you can't fix.

With monitoring

  1. 1:50 amMains lost. The node runs on its own battery.
  2. 1:51 amText to you. Generator run signal is missing.
  3. 1:56 amNo reply, so your second contact gets the text.
  4. 2:10 amSomeone is at the shed with power or vents open.

With you every step

How the five stages go on a poultry site.

  1. 1

    Discovery

    We look at the switchboard, generator and transfer switch, walk the shed and test 4G and Starlink with the doors shut.

  2. 2

    Design

    You get a written scope: sensor spots, alert rules, who gets texted and a fixed price.

  3. 3

    Build and test

    We build and bench test the nodes, gateway and backup supply, and set the alert rules before we drive out.

  4. 4

    Install and commission

    A licensed electrician fits the sensing and contacts. We then pull the mains and time the texts.

  5. 5

    Ongoing support

    We hand over the dashboard and contact list, then support you and review limits after the first batch.

Why Holt Systems

We design, install and commission every system ourselves, then look after it with an ongoing support plan. Monitoring supplements the site's own control, protection, fire and safety systems; it does not replace them.

Alerts
SMS to any phone, no app
Based in
Brisbane, QLD
Electrical licence
QLD 1513082
After install
Ongoing support plans
Call
07 2150 3666

Poultry shed alarm system questions

Do mechanically ventilated poultry sheds need an alarm and back-up power?

Standard SA 7.2 of the Australian Animal Welfare Standards and Guidelines for Poultry (2022) asks for tested back-up power, an automatic alarm for ventilation failure and a response system. States adopt it differently, so check the wording for your operation.

Does the alarm still work if mains power is out?

Yes. The phase nodes run on their own batteries. The modem, router and gateway sit on a UPS or battery sized for a long outage. We test it at handover by switching the mains off and checking the text arrives.

How do I get an alert if the generator doesn't start?

A dry contact from the transfer switch or generator controller says whether it's running. If mains is lost and there's no run signal after the set delay, an urgent text goes to everyone on your list.

Can this replace the alarm in my shed controller?

No. Keep your controller alarm, tested back-up power and response plan. This is a second alarm that doesn't share power or sensors with the controller, and it doesn't control fans or the generator.

What temperature should set it off?

There's no single sourced figure. We set the high and low limits with you from your target temperature, an agreed offset and the age of the birds, then review them after the first batch.

Get a quote for shed alarms

Tell us what you need to watch and where. We confirm the sensors, gateway location and alert recipients, then give you a fixed price.

Or email hello@holtsystems.com.au

Your details are handled in accordance with our privacy policy.

  1. 1

    Tell us about the site

    A few lines on the assets, distances and what you need to know about.

  2. 2

    A call to scope it

    We confirm the sensors, gateway location and alert recipients, and whether a site visit is needed.

  3. 3

    Fixed price

    You receive a defined scope and a fixed price before any work starts.