General manufacturing
Control system upgrades and automation for business-critical machinery.
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Most manufacturing operations depend on a small number of critical machines. An unplanned failure on any one of them can halt production.
We upgrade the control systems on that equipment, add automation where it delivers a clear return, and provide complete documentation so ongoing support does not depend on individual knowledge.
Typical issues
- Critical machines reliant on discontinued controllers
- Process adjustments dependent on individual operator experience
- Incomplete or outdated electrical and software documentation
What we can do for general manufacturing
Controls retrofits and PLC migration
Planned migration of obsolete PLC platforms, including Siemens S7-300, Allen-Bradley SLC 500 and PLC-5, to current hardware, delivered at a fixed price.
Learn moreFill-weight control
Closed-loop checkweigher feedback that automatically adjusts filler output, reducing overfill while maintaining compliance with declared-weight requirements.
Learn moreEnergy controls (coming soon)
Variable speed pump control and compressed air system control, matching motor output to process demand to reduce energy consumption.
Learn moreDiscuss your requirements
Outline your site and requirements, and we will contact you to discuss the scope and arrange a site assessment.