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Holt Systems

Irrigation pump power failure alarm: know before the block's dry

We fit sensors at the pump shed and a battery gateway on the roof. When the pump loses supply overnight, your phone gets a text.

  • WatchesMains, each phase, pump current
  • You getA text and email overnight
  • Keeps goingOn battery, with Starlink or 4G
Pump shed alerts
  1. 11:43 pm

    Dam pump shed mains lost for 3 min. Pump feeder 0 A. Block 2 set running. Check supply.

  2. 11:48 pm

    Dam pump shed still no mains after 8 min. Sent to all nominated people.

  3. 12:30 am

    Dam pump shed mains restored after 50 min. Pump feeder 21 A. Back on.

Example alerts from this system

up to 424 min

Ergon's regulated limit allows average interruptions of up to 424 minutes a year on short rural feeders.

Source: Business Queensland

up to 964 min

On long rural feeders the regulated limit is up to 964 minutes a year.

Source: Business Queensland

5 outages

Queensland Country Life reported five outages at Curra, near Gympie, between 15 and 29 December 2023.

Source: Queensland Country Life

Block 3 is dry at 6 am and nobody knows when the pump stopped

An irrigation pump power failure alarm is for the morning you find a dry block and can't say when the pump quit. A pump that stopped at 11:40 pm and one that never started look the same at 6 am.

CANEGROWERS reported, around 2019, that Childers irrigators found paddocks unwatered morning after morning because power dropped out overnight. Storm season runs October to December, right in the irrigation season (Queensland Government, 2018).

A lost phase is the sneaky one. The lights stay on while the motor hums on two phases and cooks, Macromatic, a controls maker, reports.

  • Network outage or storm damage
  • Tripped breaker or blown fuse
  • VSD or controller fault
  • Generator that didn't start

Today versus with a pump power failure alarm

TopicTodayWith monitoring
Finding outA dry block at first lightA text within minutes of the supply dropping
One phase lostControls stay live, motor cooks quietlyThe phase relay reports it to your phone
Ergon's outage textCovers the network, not your breaker or VSDWatches your own supply and pump current

What we fit at the pump shed

  • Mains loss sensor

    Sits on the incomer so it sees the utility, not a downstream breaker.

    Own battery

  • Pump feeder clamp

    Shows whether the motor is pulling current inside your run windows.

    Alert after 2 min low

  • Phase relay input

    Reads a phase monitoring relay's dry contact, plus a generator run signal.

    One relay per supply

  • Gateway on the roof

    Collects every sensor by radio and runs from a charged battery.

    Heartbeat checked every 50 min

  • Starlink or 4G

    Gets the text out of the shed, whichever suits the coverage.

    Example 4G runtime about 5 days

How an irrigation pump power failure alarm works at the shed

Irrigation pump power failure alarm: orchard pump shed and overnight run Top: a plan of an irrigated orchard. Mains supply enters a dam pump shed at the switchboard, where a mains sensor sits on the incomer. Inside the shed the supply runs through a variable speed drive (VSD) to a three phase motor, with a current sensor on the pump feeder and a separate pump controller. The pump draws from the dam on the right and sends water down a mainline to a header serving Block 1, Block 2, Block 3 and a fertigation tank. A gateway on the shed roof sends readings by Starlink or 4G as an SMS to a phone, shown as a dashed orange alert path. Bottom: an example night from 6 pm to 6 am. The irrigation schedule runs Block 1 from 8 pm, Block 2 from 11 pm and Block 3 from 2 am to 5 am. In the first lane the power drops at 11:40 pm, an SMS arrives at about 11:43 pm and, in this example, the pump is back on at 12:30 am, so about 50 minutes go unwatered. In the second lane the same night has no alert, the pump stays off from 11:40 pm to 5 am, 5 hours 20 minutes go unwatered, and Block 3 is found dry at 6 am. Pump shed and blocks Mains Dam pump shed Board VSD Motor Feeder current Mains sensor Controller Gateway Starlink or 4G SMS Dam Mainline Block 1 Block 2 Block 3 Fertigation tank Pump run, 6 pm to 6 am 6 pm 9 pm 12 am 3 am 6 am Schedule Block 1 Block 2 Block 3 Power drops 11:40 pm With the alert SMS about 11:43 pm Pump on Pump on Back on 12:30 am (example) Same night, no alert Pump on Unwatered 5 h 20 min Block 3 found dry at 6 am
Schematic of an irrigated orchard, not to scale. A mains sensor sits on the switchboard incomer and a current sensor on the pump feeder. The orange dashed line is the alert path to your phone, and an example night shows the pump stopping at 11:40 pm.
  1. 1

    Sensors watch the supply

    A battery-backed sensor sits on the incomer. A clamp on the pump feeder and a phase relay see the rest.

  2. 2

    Radio to the gateway

    Readings go by LoRaWAN (long range wide area network) radio to a gateway on the shed roof.

  3. 3

    Starlink or 4G sends the text

    The gateway sends an SMS and email to the people you nominate, by Starlink or 4G.

  4. 4

    Silent shed is an alert too

    If the gateway stops checking in, a site silent alert goes out after 50 minutes.

The same night, with and without a text

Without monitoring

  1. 11:40 pmPower drops. The pump stops mid-set.
  2. 2:00 amBlock 3's turn comes. Nothing runs.
  3. 6:00 amYou find Block 3 dry. Who knows why.

With monitoring

  1. 11:40 pmPower drops. The mains sensor sends on battery.
  2. 11:43 pmThe text lands on your phone.
  3. 12:30 amExample: pump's back on. About 50 minutes lost.

What lands on your phone when the pump drops out

Pump feeder current, example night

Dashboard view

Mains at incomer
Lost
Pump feeder
0 A
Gateway battery
OK
0 11 22 Alert if below this in a run window 10 pm11 pm11:4012:201 am A
Example night. Current figures and the 2 minute delay are design values, set per site and your irrigation schedule.

On an orchard or farm pump shed

We check the supply first: single or three phase, any generator. Then we test Starlink sky view or 4G at the shed and note your blocks and run windows.

Want to know why the pump tripped? See the irrigation pump trip alert. For a pump that's running but not pushing water, see orchard irrigation pump failure.

If pressure and flow matter too, add irrigation pump pressure monitoring. For the power bill, see irrigation pump electricity cost.

Young orchard rows on red soil
Illustrative photo. Photo: Pexels

What it costs

We fix the price after a short scoping call or a site visit. It depends on the number of sensors, the distance to the gateway and how the alert gets out. Ongoing support is available as a plan after handover.

Get a quote for a pump power alarm

The fixed price covers

  • Sensors at the incomer, pump feeder and any phase relay input
  • Gateway, battery and Starlink or 4G backhaul
  • Installation and electrical work under QLD Electrical Contractor Licence 1513082
  • Alert set-up, run windows, recipients and a simulated outage test
  • An ongoing support plan with a weekly test message

What this alarm won't do

  • It alerts people. It doesn't start the pump, and LoRaWAN readings arrive every few minutes, not live.
  • Feeder current shows the motor drawing power, not water reaching the blocks. A burst mainline or closed valve won't show.
  • Your phase failure relays and motor protection stay in place. Generator and changeover work stays with a licensed electrician.
  • The text only reaches phones with coverage, so we set up at least two people. We promise no response time.

With you every step

How the five stages go on a dam, bore or river pump shed.

  1. 1

    Discovery

    We visit the shed, check the supply, test Starlink sky view or 4G, and note your blocks and irrigation schedule.

  2. 2

    Design

    You get a written scope: what's watched, the alert delay, run windows, recipients and the weekly test.

  3. 3

    Build and test

    We bench test the sensors, phase relay, gateway and alert rules, and confirm battery runtime, before anything goes to site.

  4. 4

    Install and commission

    We isolate the supply and fit everything under Licence 1513082, then simulate an outage and time the text on your phones.

  5. 5

    Ongoing support

    We hand over recipients, the call order and the test log, check run windows against your schedule, and keep supporting it.

Why Holt Systems

We design, install and commission every system ourselves, then look after it with an ongoing support plan. Monitoring supplements the site's own control, protection, fire and safety systems; it does not replace them.

Alerts
SMS to any phone, no app
Based in
Brisbane, QLD
Electrical licence
QLD 1513082
After install
Ongoing support plans
Call
07 2150 3666

Irrigation pump alarm questions

Will the alarm work when the pump shed has no power, wifi or mobile coverage?

For a limited time. The mains sensor and the gateway have their own batteries, and Starlink carries the alert where mobile coverage is poor. On the example battery a 4G gateway lasts about 5 days and a Starlink one 23 to 34 hours. If the gateway dies, a missed heartbeat raises an alert.

Can it tell me when only one of the three phases has dropped?

Yes, where a phase monitoring relay is fitted. Its dry contact feeds a LoRaWAN input, one relay per supply, installed under Queensland Electrical Contractor Licence 1513082. The relay still trips the motor and monitoring tells you. Watching one phase isn't enough, because a lost phase can leave lights and controls running.

Why not rely on Ergon's outage text message?

ESD News reported that Ergon Energy launched an outages SMS service in April 2020. It covers network outages and restoration, not your own tripped breaker, blown fuse, VSD fault or a generator that didn't start. The Queensland Farmers' Federation reported Ergon's restoration estimates proved over optimistic for two dairies in 2018.

My pump runs on a VSD that restarts after a dip. Do I still need the alarm?

A restart after a dip is a case you want logged. Monitoring records the outage and its duration and sends a restored message. If the VSD doesn't restart, the feeder current rule alerts you after 2 minutes inside the run window.

Is a plug-in mains failure SMS alarm enough for a pump shed?

It's quick and cheap for one outlet, but it sees that outlet and usually one phase, and it needs mobile coverage. Older units were 3G only and stopped when Telstra and Optus switched 3G off on 28 October 2024, business.gov.au reports.

Get a quote for a pump power alarm

Tell us what you need to watch and where. We confirm the sensors, gateway location and alert recipients, then give you a fixed price.

Or email hello@holtsystems.com.au

Your details are handled in accordance with our privacy policy.

  1. 1

    Tell us about the site

    A few lines on the assets, distances and what you need to know about.

  2. 2

    A call to scope it

    We confirm the sensors, gateway location and alert recipients, and whether a site visit is needed.

  3. 3

    Fixed price

    You receive a defined scope and a fixed price before any work starts.